Hydecat™ Reactor Fabrication for Sodium Hypochlorite (NaOCl) Blowdown

Licensed Manufacture of High-Integrity Plastic Reactor Vessels

ERG Hygrade fabricated a Hydecat™ reactor vessel

Hydecat™ is a proprietary effluent treatment technology, manufactured by ERG Hygrade under licence, with the reactor vessel designed to safely contain and support high-strength hypochlorite destruction processes when integrated into a wider treatment system.

ERG Hygrade’s scope for this project focused on the manufacture and assembly of the Hydecat™ reactor vessel, including:

Corrosion-resistant plastic reactor vessel fabricated under licence

Material selection matched to high-strength hypochlorite duty

Integrated nozzles, access points, and mounting interfaces

Fabrication to recognised industry standards for plastic vessels

Workshop assembly, inspection, and pre-delivery quality checks

The reactor was supplied fully fabricated and prepared for installation within the client’s effluent handling system.

Two Systems

The build quality from ERG Hygrade was excellent. Everything was delivered on time, exactly to spec, and has worked flawlessly since day one.

Designed for Demanding Chemical Duties

The Hydecat™ reactor vessel was manufactured to accommodate aggressive chemical environments and continuous industrial operation. Particular attention was given to laminate construction, joint detailing, and access provisions to support long service life and maintainability.

All fabrication work was completed in-house at ERG Hygrade’s UK manufacturing facilities, ensuring full control over materials, workmanship, and dimensional accuracy.

ERG Hygrade is licensed to manufacture Hydecat™ reactor vessels for industrial effluent treatment applications, supplying high-integrity plastic equipment for integration into complex chemical handling systems.

This project demonstrates ERG Hygrade’s core strength:
precision fabrication of robust plastic reactor vessels for harsh chemical duties.

Rectangular industrial containment tank with flanged pipe connections and access ports, shown outdoors